Wastewater treatment system ENVIRO 1000

Professional water treatment plant ENVIRO 1000 to separate dirt particles from the process water.

Freshwater tank: 200 l
Contaminated water tank: 400 l

Technical data

Model	Motor	Energy	Dimensions [mm]
ENVIRO 1000	2,2 kW \| 2.500 rpm	400 V, 50 Hz	1500 x 1500 x 1640

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The new Enviro 1000 is an automatic water treatment system that purifies the process water and compound produced after vibratory finishing and reconditions it for renewed vibratory finishing operations.

The centrifuge cleans and recycles the process water by separating the solid particles and often also oils from the process water and depositing them as solid sludge on the edge of the centrifuge basket used for this purpose.

This cycle of processes:
Vibratory finishing, cleaning and recycling the process water and finally reusing the process water in a renewed vibratory finishing process saves costs and is extremely environmentally friendly.

Costs are reduced (water, compound, disposal and manpower), environmentally friendly circular flow operation
Savings of up to 98% water and 90% compound are possible
1,000 l process water can be purified per hour
High centrifugal forces enable even very small particles and quantities to be deposited
PLC Software: Fully automatic PLC process control
No extensive maintenance as with previous manual filter systems
Space-saving

Data sheet

Vibratory grinding (also known as trowalising) is an industrial process for surface treatment of workpieces. In this process, workpieces are moved together with abrasive media (so-called chips) and often also a special compound in a container. The relative movement between the workpieces and the abrasive media removes material and smoothes the surfaces.

Deburring: Removing sharp edges and burrs that occur during manufacturing.
Polishing: Achieving a smooth, shiny surface.
Edge Rounding: Rounding off sharp edges to improve the feel or functionality.
Cleaning: Removing impurities, oxide layers or scale.
Compacting: Improving the material surface through cold hardening.

Metalworking: Workpieces made of steel, aluminium or brass.
Plastics processing: Smoothing and polishing of plastic parts.
Medical technology and jewellery industry: Processing of small, sensitive parts.

Trough Vibrators: Open containers, suitable for larger parts.
Circular Vibrators: Common choice for medium to small workpieces.
Centrifugal Systems: Particularly efficient for intensive machining.

Vibratory grinding is a cost-effective, versatile method for improving the surface quality and functionality of components.

Vibratory finishing is suitable for numerous materials such as steel, stainless steel, aluminium, copper, brass, plastic and even ceramics.

Choosing the right vibratory finishing machine depends on various factors:

Size and shape of the workpieces
Number of parts to be processed per day/week
Processing objective (e.g. deburring, smoothing, polishing)
Cleaning requirements and surface values
Need for drying or cleaning the parts

Choosing the right process media depends on various factors:

Material of the workpiece: Different materials such as steel, aluminium or plastic require specific abrasive media and compounds.
Processing objective: Do you want to deburr, smooth or polish?
Degree of soiling: Special cleaning compounds are useful for oily or heavily soiled parts.
Surface requirements: A precisely matched process agent is required for certain roughness values or high-gloss polishing.

Yes, a water treatment system makes sense when using compounds. It extends the service life of the abrasive media, reduces operating costs and fulfils environmental requirements.

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